Perspex Online

Roofing Panels

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Overview

Plastic roofing panels are fabricated sheet components used in commercial, industrial, and infrastructure projects where light transmission, corrosion resistance, and weight reduction are required. These panels are typically manufactured to project-specific dimensions and installed as part of roofing systems for warehouses, walkways, plant areas, and covered structures.
Unlike standard hardware-store sheeting, roofing panels for commercial applications are often drawing-led, cut to size, and integrated with steel framing systems, skylight assemblies, or architectural designs.

Typical Applications

  • Industrial warehouse skylights

  • Commercial building roof lights

  • Covered walkways and awnings

  • Plant room daylight panels

  • Agricultural building roofing sections

  • Protective roof covers over equipment

  • Replacement translucent roof sheets

  • Mezzanine daylight inserts

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Manufacturing & Fabrication

Roofing panels are manufactured using:

  • CNC routing for precision profiling

  • Custom hole drilling for fixing points

  • Edge finishing where required

  • Controlled cutting to minimise stress cracking

  • Thermal forming for curved roof sections (where specified)


Laser cutting may not be suitable for thicker impact-grade polycarbonate due to heat stress risks. Process selection is based on thickness and material type.

Recommended Materials for Roofing Panels

Custom Manufactured to Your Drawings

Roofing panels are produced to suit structural spans, fixing layouts, and architectural detailing.

We manufacture from:

  • CAD drawings (DXF, DWG, STEP)

  • Architectural roof schedules

  • Structural framing layouts

  • Site measurements or templates

Production supports:

  • Replacement panels for refurbishment

  • Custom skylight inserts

  • Small commercial runs

  • Repeat production for staged construction projects

All panels are CNC cut and finished in-house to ensure dimensional accuracy and alignment with mounting systems.

Popular Roofing Panels

Design & Installation Considerations

  • Allow for thermal expansion in fixing design

  • Avoid over-tightening fasteners

  • Use appropriate gasket or sealing systems

  • Confirm span tables against structural loads

  • Protect edges from moisture ingress (multiwall products)

  • Ensure UV-protected side is correctly oriented


Drawings should clearly define hole placement, panel orientation, and support spacing.

Project Types Supported

Roofing panels are commonly supplied for:

  • Industrial warehouses

  • Distribution centres

  • Transport depots

  • Agricultural buildings

  • Commercial workshops

  • Public infrastructure structures

  • Covered walkways

  • Equipment shelters


Both new-build and refurbishment projects are supported, including replacement of aged or damaged translucent sections.

Daylighting & Performance Objectives

In many roofing applications, panels are specified to achieve functional daylighting rather than aesthetic glazing. Key objectives may include:

  • Reduction in artificial lighting demand

  • Even light diffusion across workspaces

  • Glare management

  • Controlled solar transmission

  • Weather protection


Material clarity, thickness, and surface finish influence light transmission performance.

Structural Integration Requirements

Roofing panels must integrate with:

  • Steel purlins and roof battens

  • Flashings and ridge caps

  • Gutter and drainage systems

  • Mechanical penetrations

  • Roof access systems


Drawings typically define:

  • Support spacing

  • Fixing hole diameter

  • Fastener type

  • Edge distances

  • Overlap requirements


Failure to accommodate expansion and support spacing can result in stress cracking or distortion.

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Alternative Options:

All components used in this application are manufactured in-house using controlled, drawing-led production processes. We do not supply generic or off-the-shelf products. Each part is produced to specification to meet defined mechanical, environmental, and installation requirements.

Frequently Asked Questions

Are roofing panels supplied cut to size? +

Yes, panels are manufactured to drawing and required dimensions.

What thickness is typically used? +

Thickness depends on span and load requirements, commonly ranging from 4mm to 12mm solid sheet, or multiwall variants where specified.

Is polycarbonate better than acrylic for roofing? +

Polycarbonate offers significantly higher impact resistance. Acrylic provides better clarity but lower impact strength.

Can panels be used in coastal environments? +

Yes, with UV-stable grades suitable for outdoor exposure.

Do you supply curved roofing panels? +

Yes, subject to material type and bending radius.

How are fixing holes managed? +

Holes are typically oversized to allow for thermal expansion.

Send Us Your Drawing

Selecting the correct material and fabrication approach for automotive and fleet applications requires consideration of load type, environment, installation method, and service life expectations.