Plastic Fabrication
Backed by Real-World Manufacturing Expertise
Perspex Online offers professional plastic fabrication services, backed by our in-house workshop and experienced fabrication team. From one-off custom pieces to production runs, we manufacture high-quality plastic components for commercial, industrial, retail, and vehicle applications.
All fabrication work is carried out locally using CNC routing, forming, welding, and finishing equipment, ensuring consistent quality, accurate tolerances, and reliable lead times.
What We Fabricate
We work across a wide range of plastic materials, including acrylic (Perspex®), polycarbonate, HDPE, UHMWPE, polypropylene, PVC, PETG, and engineering plastics. Our fabrication capabilities include, but are not limited to:
Acrylic & Perspex® Products
Acrylic letters and signage
Display cases and retail fixtures
Sunglasses stands and product holders
Clear, coloured, frosted, and specialty acrylic applications
Polycarbonate Fabrication
Protective machine guards and safety screens
Impact-resistant panels and barriers
Vehicle windows, internal partitions, and protective shields
Bus, transport, and emergency vehicle components
Security glazing and vandal-resistant panels
Outdoor and UV-exposed installations
Formed & Bent Plastics
- Heat bending and plastic forming
- Folded acrylic panels and guards
- Custom profiles and shaped components
Automotive & Vehicle Applications
- HDPE water tanks for vehicles
- Custom plastic panels and covers
- Durable, impact-resistant components designed for mobile use
- Vehicle-mounted plastic tanks and enclosures
Commercial & Industrial Components
- Freezer doors and cold-room panels
- Bus and transport components
- Emergency vehicle parts and protective panels
- Machined plastic components for industrial use
Full-Service Fabrication Capability
Perspex Online is backed by a full-service plastic fabrication workshop, giving us complete control over every stage of the manufacturing process. From initial material selection and design input through to machining, forming, assembly, and finishing, all work is managed in-house by experienced fabricators.
Plus more
- CNC Router Cutting
- CNC Laser Cutting & Engraving
- CNC Machine Lathe
- Plastic Bending & Forming
- Plastic Welding & Assembly
- Vacuum Forming
Pool Compliance & Acrylic Fencing Solutions
We fabricate custom acrylic pool fencing and compliance panels designed to meet safety requirements while maintaining clear sightlines and a clean, modern appearance. Acrylic is an ideal material for pool fencing applications, offering strength, durability, and transparency without the visual bulk of traditional fencing systems.
Using controlled heat bending techniques, we can form acrylic panels to precise angles, allowing fencing and barriers to follow pool edges, steps, walls, and architectural features. This makes it possible to achieve compliant installations in areas where standard straight panels or glass systems are impractical.
Our acrylic pool compliance solutions are commonly used for:
- Pool fencing and safety barriers
- Boundary panels around spas and plunge pools
- Wind and splash protection near pool areas
- Architectural pool surrounds and feature panels
All panels are cut and bent in-house to ensure accurate angles, clean finishes, and consistent quality, with materials selected for outdoor durability and UV resistance.
Sneeze Guards & Protective Screens
We fabricate custom sneeze guards and protective screens for commercial, retail, hospitality, and workplace environments. Made from high-quality acrylic or polycarbonate, our sneeze guards provide effective protection while maintaining clear visibility and a professional appearance.
Each sneeze guard is cut and formed in-house to suit your specific layout, whether for countertops, reception desks, food service areas, or point-of-sale stations. Panels can be supplied flat or heat bent to precise angles for stability, strength, and a clean, integrated finish.
Our sneeze guard solutions are commonly used in:
Retail counters and checkout areas
Hospitality and food service environments
Reception desks and offices
Medical, healthcare, and commercial spaces
We offer options including clear, frosted, and tinted panels, with polished edges, cut-outs, and mounting provisions as required. All sneeze guards are designed for durability, ease of cleaning, and long-term use in high-traffic environments.
HDPE Water Tanks for Vehicles
Our HDPE vehicle water tanks are built for harsh Australian conditions and demanding mobile applications.
Manufactured from food-grade, UV-stabilised high-density polyethylene (HDPE), these tanks are ideal for storing and transporting water in utes, trucks, caravans, trailers, campers, service vehicles, and off-road rigs.
HDPE is the material of choice for vehicle-mounted water tanks because it’s lightweight, impact resistant, corrosion-proof, and long-lasting. Unlike metal tanks, HDPE will not rust, crack from vibration, or taint drinking water.
Why Choose HDPE Water Tanks?
Food-grade & potable safe – suitable for drinking water
UV stabilised – won’t degrade in the sun
Lightweight – reduces vehicle load and fuel use
Impact & vibration resistant – built for off-road conditions
Chemical & corrosion resistant – no rust, no contamination
Long service life – minimal maintenance required
Custom Water Tanks for Vehicles
We manufacture custom HDPE water tanks to suit your vehicle and application. Whether you need a slimline under-tray tank, a rectangular tank for a canopy, or a fully custom shape to maximise space, we can fabricate to your exact requirements.
Custom options include:
Custom sizes and capacities
Inlets, outlets, breathers, and drain ports
Threaded fittings and flanges
Internal baffles to reduce water surge
Pressure and leak testing
Common Applications
Utes and service vehicles
Caravans and motorhomes
Campers and off-road trailers
Firefighting and wash-down vehicles
Agricultural and industrial vehicles
Built for Australian Conditions
All our HDPE water tanks are fabricated locally using quality Australian materials and proven plastic welding techniques. They are designed to handle heat, vibration, rough terrain, and long-term outdoor exposure.
Need a Custom Fabricated Solution?
If your project requires custom plastic fabrication, get in touch with Perspex Online. Our team can review your requirements, recommend suitable materials, and provide a practical manufacturing solution – handled entirely in-house.