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Laser-cut to spec

Custom Stencil Cutting

Set your text, font, letter height and sheet size for an instant price on a custom reusable stencil in acrylic, PVC, PVC foam or polycarbonate up to 6mm. Fast Australia-wide shipping.

0 / 30 · spaces don't add cost but count toward bed width

50mm – 600mm. Bed Y limit: 1500mm.

Double-sided tape

Pre-cut to each character - peel and stick.

$25.00/m² of character area · $15.00 minimum

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$99 + GST minimum charge applies. Final price confirmed by our team within one business day.

Instant price from your file

Upload your own stencil artwork

Upload a DXF, EPS, vector PDF, Illustrator (.ai) or SVG file (up to 10 MB). We measure every cut in your file and price the stencil on the sheet it is cut from. Leave the sheet size blank and we add a 20 mm margin round your artwork.

Have custom stencil artwork?

Send us your vector file (EPS, AI, DXF, PDF) and we'll quote your reusable custom-cut stencil.

Max 5 files, 10MB each

Or call 1300 205 581

How letter and stencil pricing is calculated

  • Live cut-to-size rate per square metre direct from our PIM, multiplied by the total character area.
  • Cutting is charged on actual laser time - the cut-path length around every character divided by the cut speed for that material thickness.
  • Thicker materials cut slower, so they take more machine time and cost more (e.g. 10mm acrylic cuts at half the speed of 6mm - twice the laser time).
  • Stencils are priced as a single sheet covering the full text + 20mm margin each side.
  • Laser bed validates against 3000mm × 1500mm - soft warning above 90%, hard block at the limit.

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Acrylic Letters Calculator

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Cut to Size Calculator

Custom-cut sheets and panels to your exact dimensions with instant ex-GST pricing.

FAQs

Common questions

What's the smallest letter you can cut?
Reliable cut quality on letters down to 50mm tall, depending on font weight and thickness. Below 50mm, fine serifs and counters can chip - we'll flag this at quote.
Can you match my brand font?
Yes - email an SVG, AI or PDF of your wordmark and we'll cut to that exact path. Image-only files attract a small one-off vectorisation fee.
Why does thicker material cost more per character?
Laser cutting speed drops substantially with thickness. A 20mm letter takes ~5× longer to cut than a 3mm letter of the same height, and cutting is charged on that machine time.
How are letters mounted?
Most customers use VHB tape (the tape add-on above) or stand-offs. We can supply pre-drilled mounting holes on request.
What's the lead time?
Standard 3–5 business days for laser-cut letters and stencils. Rush turnarounds on request.